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DF-10 Intelligent Fully Automatic Asphalt Penetration Tester


  • Product Description
  • Product Packaging List
  • Product Use, Care, and Maintenance
  • Instrument Operating Procedures
  • Comparison Table for the Same Series
  • Product video
  •   The instrument is designed and manufactured in accordance with the requirements specified in T0604-2011, “Penetration Test for Asphalt,” as outlined in JTG E20-2011, “Test Procedures for Asphalt and Asphalt Mixtures in Highway Engineering.” It is suitable for determining the penetration of road petroleum asphalt, modified asphalt, and the residual penetration of liquid petroleum asphalt or emulsified asphalt after evaporation, under low-temperature conditions. With the optional accessories purchased, it can also measure the cone penetration of substances such as paraffin wax and lubricating grease. This instrument finds wide application in the food industry, highway engineering, and other industrial sectors.

      I. Main Technical Features

      1. The instrument employs computer control technology to automatically perform the penetration test, ensuring accurate and reliable measurements.

      The instrument is equipped with a low-temperature constant-temperature water bath, with temperature control accuracy reaching ±0.1℃, meeting the constant-temperature requirements within the range of (5.0 to 100.0)℃.

      3. The lifting mechanism features a novel design and offers effortless, smooth adjustment.

      4. By separately purchasing different configurations such as standard needles, sample dishes, thermometers, and weights, the equipment can meet the requirements of national standards GB/T 4509-1998 and GB/T 4509-2010.

      The most distinctive feature of this instrument is that it is equipped with a low-temperature constant-temperature water bath, which can meet the requirements for low-temperature testing. It features advanced mechanical and circuit designs, enabling fully automatic completion of the needle penetration test.

      II. Main Technical Parameters and Specifications

      Penetration Tester Parameters

      1. Measurement range: (0–500) penetration degree;

      2. Resolution: 0.1 needle penetration;

      3. Time setting range: (0.0–999.9) seconds, with a time error of less than ±0.01 second;

      4. Heater power: 200W;

      5. Standard needle: 50 mm, 2.5 g ± 0.05 g (basic configuration);

      6. Support lifting mechanism: A dual-lifting adjustment mechanism that makes it easy to align the needle tip with the sample surface.

      7. External dimensions: 280mm × 350mm × 700mm (length × width × height).

      Constant Temperature Water Bath Parameters

      1. Bathtub volume: 5.5 L.

      2. Temperature range: (5.0~100.0)℃.

      3. Temperature control accuracy: ±0.1℃.

      4. Total power consumption of the entire machine: Not greater than 1800W.

      5. External dimensions: 420mm × 380mm × 900mm (length × width × height).

      Power supply: AC (220 ±10%) V; 50 Hz.

      Special Note:

      The standard configuration complies with the JTG E20-2011 standard; other configurations shall be purchased separately according to the requirements specified when the user places the order.

  • I. DF-10 Computerized Penetration Test Instrument—Standard Configuration (Factory Standard)

    Serial Number

    Name

    Unit

    Quantity

    Note

    1

    DF-10 Needle Penetration Automatic Tester

    Taiwan

    1

     

    2

    DF-20 Low-Temperature Constant-Temperature Water Bath

    Taiwan

    1

     

    3

    Standard needle (50 mm, 2.5 g ± 0.05 g)

    Support

    3

     

    4

    Weight (50g)

    Block

    1

     

    5

    Drain

    Blue

    Try

    sample

    Dish

    Φ55 × H35 (small sample dish)

    Only

    3

     

    Φ70 × H45 (Large Sample Dish)

    Only

    3

    Optional accessories

     

    Φ55 × H70 (Special Sample Dish)

    Only

    3

    Optional accessories

     

    6

    Mercury thermometer (0~50)℃, graduation 0.1 ℃

    Support

    1

     

    7

    Serial cable

    root

    1

     

    8

    Power cord (250V 6A)

    root

    1

     

    9

    Triangular bracket

    Only

    1

     

    10

    Fuse (3A, Φ5×20)

    Only

    3

    For penetrometer use

    11

    Dot matrix printer

    Taiwan

    1

    Optional accessories

    12

    Voltage regulator power supply (input 220V/50Hz, output 5V/3A)

    Only

    1

     

    13

    25-pin data cable

    root

    1

     

    14

    Printing paper (suitable for the above-mentioned dot matrix printers)

    Roll

    1

    Optional accessories

    15

    Instruction Manual

    portion

    1

     

    16

    Certificate of Qualification

    portion

    1

     

    17

    Product Warranty Card

    portion

    1

     

    Note: If the user has purchased optional accessories, please check the box in this field.

    II. Reagents and Equipment Required for Installing the DF-10 Needle Penetration Tester

    Serial number

    Name

    Specifications and Requirements

    Quantity

    Note

    1

    Glycerol

    500ml

    1 bottle

     

    2

    Asphalt solvent (kerosene)

    1L

    1L/bucket

    To conduct the asphalt test, you need to prepare.

    3

    Talc powder

     

    500 grams

     

    4

    Scraper

     

    1 piece

     

    5

    Brush

    2 cm wide

    2 units

     

    6

    Electric furnace

    1000W

    1 unit

    To conduct the asphalt test, you need to prepare.

      Instructions:

      1. The reagents and equipment required for instrument installation shall be provided by the user.

      2. For the use, handling, and storage of toxic and hazardous reagents, please follow the relevant regulations.

      3. Before using this instrument, carefully read the instruction manual and the relevant industry standards.

     

  •   DF-10 Needle Penetration Tester

      Operating Procedures and Usage & Maintenance Instructions

      1. Place the glass container of the needle penetration tester 30–50 cm above the water bath. Add water into the glass container of the needle penetration tester until the water level submerges the lower inlet port but remains below the upper outlet port. Gently tap the inlet port’s hose and continuously add water to maintain the water level.

      2. When the water level no longer changes, turn on the power switch and the circulation switch. The pump will start working and continuously add water into the glass container until water begins to emerge from the air vent. Observe the glass container carefully to ensure that the water is circulating properly. Then, turn on the heating switch to proceed with the next steps.

      3. Use the constant-temperature water bath controller to set the desired temperature, and simultaneously turn on the “Cooling” switch.

      4. Press the quick and fine-down buttons to move the lifting platform up and down until it reaches the appropriate position. Use the mirror to ensure that the needle tip just touches the surface of the sample. Release the down button, and the lifting platform will automatically lock in place.

      6. Set the test duration.

      7. Press the “Start” button, and the standard needle and needle rod will be inserted into the asphalt. The instrument will display the penetration depth data. After the specified time has elapsed, the instrument will automatically lock. The value displayed at this point is the penetration depth reading.

      8. When you need to re-thread the needle linkage, press the up button, and the lifting frame will automatically rise.

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